Comprehensive solution for tubular glass inspection
Our products and services provide an end-to-end quality control solution that's easy to implement and use
Everything required to efficiently monitor your production
We provide everything you need to monitor production, including:
VialChecker - A quality control system consisting of software and necessary hardware to inspect every product on the production line
VialHandler - A pick-and-place mechanical handling system to move completed products to and from the production line in front of cameras to be inspected
- Isotronic Central - A cloud based user portal with many useful features, including central monitoring of production statistics for all machines in your facility, managing orders, creating printouts and more
Vialchecker— our modern and user-friendly quality control system
our modern and user-friendly quality control system
Our tubular glass QC system helps you easily meet customer specifications by offering:
Industry-leading software on an HD screen
- Measures over 50
geometry checks with tolerances up to 0.01mm - Detects and classifies
cosmetic imperfections and defects with tolerances up to 0.01mm² - Intuitive and easy to use, therefore reducing training time for employees and possibility for errors during production
Industrial grade hardware
- Industrial grade monitors, cabinets and cameras made for longevity
Seamless integration
- Integrates seamlessly with VialHandler and Isotronic Central
Isotronic Central— our cloud-based portal for managing production and more
Isotronic Central provides many useful features to improve production throughput:
Centralized overview of all machines
The dashboard provides real-time data on your production fleet and the progress of your orders—including data on machine speed, rejection rate, good/bad/packaged counters, outage information, pre-fail measurement warnings and more
Printed certificates
Standardized printouts of completed batches are for internal or external use showing that that produced vials are to specifications and within tolerance
Designed with the user in mind
User experience was prioritized in the design of Central, therefore the platform is easy to navigate and use
Cosmetic classification
Our AI algorithm classifies cosmetic defects based on your production standards
Predictive monitoring service
See evaluations of VialChecker's internal logs for defects and irregularities, so that production errors can be caught and fixed early on
OTA Option
Opt to have VialChecker equipped with its own internet connection so that your quality control system runs independently from your production facility's internet
Operation logs
Easily trace an issue back to its root cause with a detailed logbook
Production analysis
Detailed insights into production stats and rejection rates for each machine in operation
API access
Access our API for data and to integrate data into other systems in your production facility
Order management
Configure measurements and create and manage orders to increase efficiency in your production facility
VialHandler— fully integrated glass handling system
fully integrated glass handling system
Pick-and-place handling systems are often a bottleneck in production speeds. Our system solves this issue by handling multiple vials at a time, increasing max production rates up by 200% (from 60 vials/min to 120 vials/min)
Additional features include
A product tailored to your market. - VialHandler is designed specifically for production lines handling products made from tubular glass
- Fewer cameras and moving parts - Larger cameras and fewer parts means less maintenance costs and reduced human error when handling or adjusting the system
Services that help you make the most of our solution
Our team is always available to help you develop a system that works for you with our:
- On-site installation services
- Remote or on-site training programs
- Regular maintenance visits
- IQ/OQ/PQ qualification reports
- MSA: Measurement System Analysis
If your internal IT processes require a custom or atypical on-site solution, we're happy to explore how we can integrate our QC system into your business.We can also work with you to develop a product roadmap to help you strategize your growth with our glass quality control solution.
Steps to get started
Are you interested in seeing whether our products and services are a good fit in your production facility?
Here's how easy it is to get started.
1
Get in Touch
Get in touch with our team by phone, email or via our contact form .You can also send us samples of the product for our systems to analyze and test our software with
2
Get a Quote
Our team will create a quote for you, taking into account your software, hardware, and lease term requirements. Choose between a product that integrates seamlessly with your systems or explore our typical suite.
3
Get Installed
Our team arranges the necessary software and hardware and installs the complete solution for you on site.
Products analyzed with our glass quality assurance solution
Solutions
2021 © Isotronic
